ALDYNE™

SURFACE TREATMENT WITH ALDYNE™ TECHNOLOGY

A number of our plasma treatment stations allow the user to displace ambient air in the reaction atmosphere in which the plasma arc is ignited and treatment is performed by injecting Nitrogen. ALDYNE™ by SOFTAL goes one step further and allows the user to specify the exact composition of the gas atmosphere. In addition to the treatment station, corona generator, and Nitrogen supply components, an ALDYNE™ system has one further component: The gas mixing panel.

The gas mixing panel of an ALDYNE™ system uses Nitrogen and inert gases to generate a process gas mixture for injection into the treatment station’s electrode gap. The composition of the process gas can be adjusted until the process gas atmosphere and plasma discharge fit the requirements of the related material perfectly. Of course, the gas mixing panel control system allows for different gas recipes for different materials.

In combination with the extremely high power levels that can be achieved with patented liquid-cooled electrodes by SOFTAL, ALDYNE™ offers perfect results where other systems fail. It is a more cost-effective alternative to wet chemical primers and a giant step forward towards environmental protection, process optimization, and long-term cost reduction.

CHARACTERISTICS

We are proud of our growing global customer base, which includes manufacturers of film production lines, finishers, film producers, and research companies. Naturally, the portfolio of products offered by SOFTAL is just as multi-faceted as our customer base. This is made possible by the modular design of our treatment systems, allowing for customer-specific changes and the rapid development of new systems and processes. This ideal starting point enables us to meet customer demands and achieve results. Guaranteed.

The numerous hardware and software solutions provided by our treatment systems ensure seamless integration into customer-specific systems and processes. Starting from proven standard components, our systems can be tailored to suit any material and/or process. We specialize in the surface treatment of your materials, so you can focus on your core business.

Plasma treatment is the better alternative to wet chemical primers! The high costs associated with the storage and disposal of chemicals are eliminated, as are the high energy and time consumption for the process steps of primer application and drying.

Shape, material, and position of the corona electrode assembly, along with the characteristics of the related treater roll, determine the homogeneity and efficiency of the plasma discharge. Constant further development of our electrodes has generated a number of patents, including our Intelliblade™ electrode and our liquid-cooled ceramic electrodes, both of which have been tried and tested hundreds of times.

There are films that require an extremely high-powered plasma discharge to achieve the desired effect, while others are so sensitive to electric discharges that they would be destroyed even by a standard low-power plasma discharge. There is a solution for every film – just ask us.

ALDYNE™ is the modern alternative to wet chemical primer applications. Instead of wet chemicals, ALDYNE™ utilizes a locally produced process gas mix of Nitrogen and inert gases, which is absolutely harmless. In most cases, a process gas control panel is used, allowing the operator to adjust the process gas mixture to the specific demands of each material that needs to be treated individually.

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