SORBAL Ozone Converter

The task

The electrode housings used in SOFTAL treatment stations are designed in a compact way with special consideration for optimum process air extraction flow. A corona system with a plasma discharge operating in ambient air always generates Ozone, which needs to be extracted. All SOFTAL treatment station come with an extraction monitoring system, which prevents treatment station activation in the event of an extraction system fault. The extracted process air mixture is then channeled through exhaust ducts and released to the environment under safe conditions.

In order to decrease ozone contamination of environmental air and comply with local occupational health and safety regulations, the extracted air can be channeled directly into an ozone converter. The SORBAL-K unit is a stand-alone high-performance filter specially designed for this purpose. Due to the highly corrosive properties of ozone, all materials and gaskets of these units are corrosion resistant. The housing and the components are either made of sheet metal with corrosion resistant coating or stainless steel.

To ensure maximum efficiency of the exhaust air cleaning process, the filter housing is equipped with three inline filter stages. A differential pressure gauge with a large, easily readable scale indicates a required filter change for the first two filter stages. For efficiency checks, the SORBAL-K ozone unit is equipped with connectors for ozone measurement devices which are installed upstream and downstream of the catalyst block.

Results

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Uninterrupted operation

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Environmentally friendly process

Characteristics

Install and forget SOFTAL has been part of the corona and plasma industry for more than half a century. Our engineers and developers know, what really matters at the end of the production day. Factors like easy maintenance and service, low operating cost, long life and the optimum in operator safety are considered early in the development process to ensure maximum user-friendliness and up-time.
Adhesion guaranteed We are proud of our growing global customer base that includes manufacturers of film production lines, finishers, film producers and research companies.
Naturally, the portfolio of products offered by SOFTAL is just as multi-faceted as our customer base. This is made possible by the modular design of our treatment systems, which allows customer-specific changes and a rapid development of new systems and processes. This ideal starting point allows us to meet customer demands and achieve results. Guaranteed.
Customer-specific interfaces and solutions The numerous hardware and software solutions offered by our treatment systems ensure seamless integration into customer-specific systems and processes. Starting from proven standard components, our systems can be modified to suit any material and/or process. We specialize in the surface treatment of your materials - so you can concentrate on your core business.
Reliable service The name SOFTAL is synonymous with premium quality systems and a high level of customer satisfaction all over the world. Our unique network of comprehensively trained service professionals located in strategically chosen countries allows us to be personally present in international locations in a matter of hours.